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This video turns a plant's maintenance history into reliability answers in ReliaEn: the reliability record of one pump, the plant's KPI page, and Asset Health.

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First, the record.

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Choose CMMS and Assets…

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Go to Documents and the V-10 folder, and choose the plant's CMMS file.

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Press Save: the file opens.

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Select the pump P-101.

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Press Reliability.

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Its Reliability tab fits a Weibull model to the pump's own failure history, taken from its closed corrective work orders: 6 failures · 1 suspension.

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The shape β is 2.7226, with a lower bound of 1.4472, above 1: the pump wears out.

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The scale η is 3217.7004 hours.

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The mean time to failure is 2862.2706 hours, and the B10 life, 1407.9062 hours, is the age at which an age-based replacement starts to make sense.

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The history card gives the MTBF, 2975.00 hours from 6 failures, and the MTTR, 5.50 hours from 6 repairs.

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And Now: the pump has run 800.0 hours since its last failure.

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Its remaining useful life is RUL (median) 2045.779 h · not less than 1322.335 h at 95%.

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Second, the KPI page, which reads the key performance indicators of the whole plant, is in the plant's KPI file.

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ReliaEn opens one CMMS file per session, so close the window, choose File and Exit, and start ReliaEn again.

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Choose CMMS and KPI Dashboard…

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Go to Documents and the V-10 folder, and choose the plant's KPI file.

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Press Save: the file opens.

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Keep the window from 2026-08-01 to 2026-08-31 and all sites, and press Refresh.

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Availability is 0.9664 against a target of 0.9500: OK.

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Every other KPI sits in the caution band: the MTBF is 143.80 hours against 200.00, the MTTR 5.00 hours against 4.00, and the oldest open work order is 37 days old against 30.

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So failures come too often, repairs take too long, and the backlog is ageing.

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Third, Asset Health, in the plant's Asset Health file.

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Close the window and ReliaEn once more, and start it again.

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Choose CMMS and Asset Health…

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Go to Documents and the V-10 folder, and choose the plant's Asset Health file.

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Press Save: the file opens.

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Press Refresh.

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Select C-201: its factor table appears.

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It scores every asset as of today, from its age, its reliability record and its corrective work orders.

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The list puts the riskiest asset first: the compressor C-201, of criticality A, with a health of 31, Poor, and a risk of 62, High.

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Its weakest factor is its age against its expected life.

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The two matrices place each asset by its criticality against its health and against its risk, so the planner sees at once where the work belongs.

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Generate work orders raises a condition-based work order for each asset whose risk calls for one.

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From work order to reliability record to Asset Health, every number comes from the plant's own records.

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The next video shows AI Support: from a data file to a report.

